Featured Equipment

Apex Custom Assembly offers a state-of-the-art Schleuniger CrimpCenter 36 and ultrasonic welding.
This allows increased efficiency with minimal waste which reduces overall costs.

Apex Custom Assembly offers Robotic terminations using the Schleuniger CrimpCenter 36.

This offers our customers many benefits, including;

  • Increased efficiency: Robotic terminations can significantly increase the speed of wire harness production. The CrimpCenter 36 can process up to 2,400 terminations per hour, which is much faster than manual termination methods.
  • Improved quality: Robotic terminations using the CrimpCenter 36 ensure consistent and accurate crimping, reducing the likelihood of errors and improving the overall quality of the finished product.
  • Enhanced safety: The use of robotics in wire harness production reduces the risk of injury to workers, as they are not required to perform repetitive manual tasks that can lead to strains, sprains, or other injuries.
  • Flexibility: The CrimpCenter 36 can handle a wide range of wire sizes and types, making it a versatile tool for wire harness production.
  • Cost savings: Robotic terminations can reduce labor costs associated with wire harness production, as fewer workers are needed to produce the same number of finished products. Additionally, the improved quality of the terminations can reduce the need for rework or scrap, further reducing costs.
Crimp Station

Overall, using robotic terminations with the CrimpCenter 36 offers significant benefits to manufacturers looking to increase efficiency, improve quality, and reduce costs in wire harness production.

Sonobond Ultrasonic welder

Apex Custom Assembly also offers Ultrasonic welding, a very effective method for joining wires. Here are some benefits of using ultrasonic welding for wire joining:

  • High-quality joints: Ultrasonic welding produces high-quality joints that are strong, reliable, and consistent. This is particularly important for wire joints that withstand vibration or other stresses.
  • Speed and efficiency: Ultrasonic welding can join wires together quickly and efficiently, which makes it ideal for high-volume production applications.
  • No additional materials required: Ultrasonic welding requires no additional materials such as solder, crimps, or connectors, which can result in cost savings and a cleaner, more environmentally friendly process.
  • Consistency: Ultrasonic welding produces consistent results, ensuring that each wire joint is of the same quality as the last. This can help to improve product reliability and reduce the risk of failure.
  • Versatility: Ultrasonic welding can join a wide variety of wire types and sizes, including stranded wire, solid wire, and ribbon cable.
  • Non-destructive: Ultrasonic welding is a non-destructive method for joining wires, not damaging the wire insulation or other components.

Overall, ultrasonic welding can be an excellent method for joining wires together, providing a fast, efficient, and high-quality solution that is suitable for a wide range of applications.